Welcome
The Surface Experts

Welcome to the surface experts

Zaremba Korrosionsschutz GmbH / Zaremba corrosion protection Ltd was founded by Willy Zaremba in 1976. In 2001 Stefan Küpper took over the company as managing director. Reference installations can be found in various industries e.g. chemistry, heavy industrial equipment and other major installations.

We supply the domestic and international market. We have always been busy with the application and the processing technology to protect ferrous and non-ferrous metals against chemical and electrochemical destruction, by coating the eqipment with special resins. We also supply special thermal hardening coatings for air-, gas- and watertechnical installations.

Some of our key accounts are BASF, Ineos, Evonik, Bayer, BP, Shell, Degussa and MAN Turbomaschinen with whom we are known for our high quality standards.

Clients

Excerpt

Company History –
40 years of experience

  • 1976
    Having completed his education as coating technician successfully Willy Zaremba decides to become self employed. With his current concept he has hindsight on 20 years of experience.

    1977
    Willy Zaremba founds his company “Zaremba Korrosionsschutz GmbH” / Zaremba corrosion protection ltd. Choosing his location wasn`t difficult. In between Rhein and Ruhr amidst heavy industry he manages to find a suitable production facility in Gladbeck. The company starts with the coating of radial compressors and tubes.

    1978
    The first heat exchanger is coated from the inside.

    1985
    The demand for Zacosin products increases steadily. This requires a expansion of the production capacity. At the end of 1985 the completion of a new building is celebrated. The expansion of the production facility is finalised an now offers 1.000 sqm.

  • 1994
    Increasing demands in production require innovative solutions. Willy Zaremba develops the coating material ZACOSIN® 2000Q. After a short testing period the material is being applied with various key accounts and diverse installations.

    1998
    The present managing director, Stefan Küpper, starts working for Zaremba Korrosionsschutz GmbH after completing his education. He will keep this position until 2001.

    2001
    Stefan Küpper acquires the company and starts the succession to Willy Zaremba.

    2002
    The acquisition of heavier material moving and transportation equipment allows the increase of weight from 15t to 22,5t.

  • 2004
    The sinthering oven is equipped with the latest technology. For smaller parts an additional oven is purchased.

    2006
    30th Anniversary. Two bigger fork lift trucks replace the former models. A new compressed air facility is put into
    operation.

    2007
    The foundation of a small laboratory guarantees a faster response to customer requirements and concerns.

  • 2008
    New personnel facilities are being installed.

    2009
    Expansion of the production capacity and storage area is carried out.

    2017
    Restart under new company name Zacosin® the surface expert UG Managing Director Tanja Küpper

    2018
    Purchase of a new coating plant

    2019
    After successful restart change of the company form into a GmbH

References

Chemistry and Petrochemistry
at home and abroad

  • BASF AG

  • Bayer AG
  • Evonik
  • Ineos
  • BP
  • Covestro
  • Lyondellbassell
  • Sasol Germany

  • Oxea Produktion

  • VESTOLIT
  • Air Liquide Deutschland
  • Westfalen Gas
  • Wacker Chemie
  • Miro
  • Gasunie NL
  • Lanxess
  • Shell
Plant engineering and construction
  • IRB Industrie-Rohr-Bau GmbH

  • Schiller Apparatebau

  • Kelvion

  • Tivadar Gmbh

  • Gebr. Stahl

  • Borsig Gladbec

  • HS-Cooler Wittenburg

  • BAM

  • Gebr. Quast
thermal hardening materials
Zacosin® 2012

Characteristics
Thermal hardened duroplast
Base
Combination of phenolic resin
Areas of application
Metal equipment: Heat-exchangers, vessels, ventilation systems, watertechnical constructions of FE and N-FE
Chemical properties
pH range <6
Resistancy against salt solution, water and water steam, aliphatic and aromatic hydrocarbons, solvents, oil, grease, food acidous media to slightly alcalic media, sea water, waste water, oils, fat, gases, food, against radioactive radiation
Physical properties
Temperature resistance -120 to +220°C

Zacosin® 2014

Characteristics
Thermal hardened duroplast
Base
Combination of phenolic resin
Areas of application
Metal equipment which has to be resistant against high temperaturs and pressure because of water vapour condensation. Heat exchangers, vessels, ventilation systems, watertechnical constructions of FE and N-FE
Chemical properties
pH range 4 – 8
Resistancy against salt solution, water and water steam, aliphatic and aromatic hydrocarbons, solvents, oil, grease, food aci-
dous media to slightly alcalic media, sea water, waste water, oils, fat, gases, food, against radioactive radiation
Physical properties
Temperature resistance -120 to +220°C

Zacosin® 2017

Characteristics
Thermal hardened duroplast
Base
Combination of phenolic resin
Areas of application
Metal equipment: Vessels, ventilation systems, watertechnical constructions of FE and N-FE, electric
conductivity coating
Chemical properties
pH range 2-8
Resistancy against salt solution, water and water steam, aliphatic and aromatic hydrocarbons, solvents, oil, grease, food acidous media to slightly alcalic media, sea water, waste water, oils, fat, gases, food, against radioactive radiation
Physical properties
Temperature resistance –120 to +150°C

Zacosin® 2021

Characteristics
thermal hardened duroplast
Base
Combination of phenolic and epoxy resin
Areas of application
Metal equipment: Heat exchangers, vessels, ventilation systems, watertechnical constructions of FE and N-FE
Chemical properties
pH range 3 – 14
acidic media to slightly alcalic media, sea water, waste water, oils, fat, gases, food, against radioactive radiation
Physical properties
Temperature resistance –100 to 200°C

Zacosin® 2025

Characteristics
Thermal hardened duroplast
Base
Combination of phenolic and epoxy resin
Areas of application
Metal equipment: Heat exchangers, vessels, ventilation systems, watertechnical constructions of FE and N-FE
Chemical properties
pH range 1 – 8
acidic media to slightly alcalic media, sea water, waste water, oils, fat gases food, against radioactive radiation
Physical properties
Temperature resistance –100 bis +200°C

Zacosin® 2000 Q

Characteristics
Thermal hardened duroplast
Base
Combination of phenolic and epoxy resin
Areas of application
Metal equipment: Heat-exchangers, vessels, ventilation systems, watertechnical constructions of FE and N-FE
Chemical properties
pH range 1 – 8
acidic media to slightly alcalic media, sea water, waste water, oils, fat, gases, food, against radioactive radiation
Physical properties
Temperature resistance -100 bis +180°C

Products

2-K Coatings
Zacosin K200

Zacosin K200 (available as container and cartridge)

Characteristic:
A 2-component special composite coating with micro-ceramic particles based on ultra-modern Novolac resin. This system provides chemical resistance, corrosion and abrasion protection for various substrates in extremely aggressive environments at high operating temperatures.


Basis
Special Novolac Epoxy – filled with micro ceramic particles.


Fields of application

Internal coating for

  • various substrates (e.g. metals, plastics, GFK, CFK and concrete)
  • Storage tanks for petroleum, hydrocarbons, light to moderate chemicals
  • Special tanks for urea, bio-oils
  • Process vessels, pressure vessels
  • Pipelines for Oil & Gas – biogas fermenter
Zacosin 2031 W

Zacosin 2031 W

Characteristic:
Ceramic-reinforced thick-film epoxy-based abrasion protection system to 100 % solids to protect metal surfaces, the erosion, exposed to corrosion and chemical attack.


Basis
Special Novolac Epoxy – filled with microceramic particles


Fields of application

  • Pump housing
  • Impellers and impellers
  • Support and carrier plates
  • wear plates
  • Heat exchanger
  • Containers, silos, bunkers
  • Bulk material container, dosing hopper
  • Transport and conveying screws
  • Pipe elbows
  • Tanks, containers, boilers
  • valves
  • screw feeders
Zacosin K100

Zacosin K100 (available as container and cartridge)

Characteristic:
A temperature- and chemical-resistant 2-component coating with silanized high-tech micro-particle filling, combined with an ultra-modern, hybridized epoxy Novolac resin base.


Basis
Special Novolac Epoxy – filled with micro- and organo ceramic particles.


Fields of application

Internal coating for

  • various substrates (e.g. metals, plastics, GFK, CFK and concrete)
  • Storage tanks for petroleum, hydrocarbons and chemicals
  • Heat exchanger
  • Process vessels, pressure vessels
  • Pipelines for Oil & Gas

Informations

Performances in atmospheric corrosion protection

sandblasting

unit weight up to 22 tons
sandblasting facility 3500×4200x11000mm
sandblasting material  slug and glass

Varnish

all available single and double component systems, powder coating.
special coating possible on demand

powder coating
From the small screw to components weighing 12,000 kg
Capacities

Weight  capacity
up to 18.000 kg
Above that we will require 2 to 4 weeks preliminary time

Oven capacity
max. length  max. height max. width
Oven I 14.000 mm 3.000 mm 3.000 mm

Let’s get in contact

Address

Zacosin die Oberflächen­experten GmbH
Europastraße 16
D-45968 Gladbeck
Germany

Fon / Fax

Fon +49 (0) 20 43 / 98 73 – 00
Fax +49 (0) 20 43 / 98 73 – 03

Email / Web

E-Mail: info@zacosin.de
Internet: www.zacosin.de

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